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Prototyping Advanced Thermal & Mechanical Systems

My approach to prototyping begins with a strong analytical foundation. I start by developing detailed analytical models and performing rigorous calculations, followed by advanced computational modeling and optimization to maximize system performance within the constraints of the governing physics. Once the system is fully validated in the virtual environment, I transition seamlessly into hands-on prototyping, drawing from extensive practical experience.

I have in-depth expertise in pneumatics, flow control systems, temperature monitoring, and data acquisition, as well as computer-aided manufacturing techniques including CNC machining and laser powder bed fusion for fabricating intricate components. My ability to integrate these elements into fully functional systems is strengthened by real-time performance analysis, using embedded sensors such as thermocouples, pressure sensors, load cells, and motion sensors. Additionally, I am well-versed in microcontroller programming, enabling intelligent control and automation of the systems I develop. This complete pipeline—from theory to simulation to working prototype—defines my ability to bring complex engineering concepts to life.

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Prototype Demonstration: Solid-State Barocaloric Refrigeration System
The image above showcases a functional prototype developed by me and my team to demonstrate the principles of solid-state barocaloric refrigeration. This system represents the culmination of extensive computational simulations, computer-aided modeling, and hands-on engineering—brought together into a fully operational platform.

In this prototype, we employed laser powder bed fusion to fabricate complex structural components, integrated pneumatic control systems for pressure regulation, and used microcontrollers for precise operational control. To evaluate system performance, we implemented comprehensive data acquisition and sensing technologies, including temperature and pressure monitoring.

This prototype serves as a testament to our ability to bridge theoretical design with real-world functionality. If you are interested in learning how I can contribute to advancing innovative technologies within your organization, I would be glad to connect.

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